CO2 Cylinder Filling System, CO2 Filling Machine, CO2 Filling Pump, CO2 Filling Manifold, CO2 Transfer Pump, Ethylene Oxide Filling Station

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CO₂ Cylinder Filling System is a universal unit, specifically developed for rapid filling of cylinders with gas. The filling system is designed to avoid high temperature excursions while filling high pressure CO₂ cylinders. It is integrated with filling pump, transfer pump, manifold and filling machine for continuous operation.

Accuracy and continuity are the two features that make our filling systems high in demand in market. One of the major advantages in this system is that it doesn't require lubricating oils for gears as it is done by liquid CO₂ only. Quick connect filling heads ensure rapid filling and fill control box is integrated to avoid any loss of gas or liquid.

CO₂ Filling Machine

CO₂ Filling Machine is a one stop solution specially designed to accurately fill CO₂ cylinders by weight. These are capable of filling high pressure CO₂ cylinders. Integrated with two filling stands and twin fill control box, the machine ensures continuous operation. There are also electronic weighing indicators with weighing platforms and quick connect filling heads. These machines are also used to fill fire extinguishers with CO₂.

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Features

Can fill liquified CO₂ in high pressure cylinders
Continuous operation
When one cylinder is being filled the other one is prepared for filling
Accuracy in filling
Two filling stands
Excellent filling rate and pressure

Specifications

Net weight : 220 kg
Operating voltage : 400 V / 50 Hz / 3 Ph (other voltages on request)
Nominal capacity : 800 kg/hr
Operating pressure : 130 bar

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CO₂ Filling Pump

CO₂ Filling Pump is used extensively in industries for filling cylinders. It pumps the liquified form of CO₂ from the source to the cylinder filling system. The pump is specifically designed to handle liquid CO₂ at extremely low temperature, at pressure of approx, 22kg/ cm². In addition to this, it has the capacity to pump the same CO₂ in cylinders at 80 kg/cm or more pressure level. Piping circuits are wisely planned and designed for continuous operation of pump.

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Features

Extremely low requirements of NPSH
Gland packing
Excess liquid is returned back to the storage system
Leak proof operation
Reduced gas loss
Low maintenance required
All spare parts are available off the shelf
Quick cool down
Designed for continuous operation

Specifications

NPSH required : 0.1 to 0.5 m
Can handle CO₂ at pressure : 22kg/ cm²
Pump CO₂ in cylinders at pressure : 80 kg/cm or more

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CO₂ Filling Manifold

CO₂ Filling Manifold is developed as a smart solution for small demand of CO₂. It ensures maximum flexibility and continuous gas supply. We have integrated two headers in the manifold, each having provision for filling 30 cylinders at a time. Post production in plants, the liquids and gases are filled in the cylinders by these manifolds. In addition to this, the system is also incorporated with pressure reducing valve station RV100 and cylinder support racks. We have four standard sizes of cylinder manifold systems and others can be made available on request.

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Features

Continuous CO₂ gas supply
Integrated with two headers filling 30 cylinders at a time
Maximum flexibility
Safe operation
Continuous CO₂ gas supply
Easy installation
Accurate and constant gas flow

Specifications

Size of manifold	Hourly capacity if all cylinders are in use	Hourly capacity if 50% of the cylinders are in use
2 x 5 CO₂ cylinders	30 kg/hr	15 kg/hr
2 x 10 CO₂ cylinders	60 kg/hr	30 kg/hr
2 x 20 CO₂ cylinders	120 kg/hr	60 kg/hr
2 x 30 CO₂ cylinders	180 kg/hr	90 kg/hr

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CO₂ Transfer Pump

CO₂ Transfer Pump is specially designed and engineered to move large quantities of carbon dioxide between two low pressure vessels. The pump is integrated with precision-cut, interlocking gears to boost the liquid carbon dioxide through the pressure vessels. One of the major advantages with these pumps is that the gears installed are lubricated by the liquid CO₂, thus, eliminating the requirement of oil. The model of transfer pump, we design is reversible, thus it avoids the requirement of troublesome loading and discharge pipework arrangements.

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Features

Positive displacement vane pump
Electric motor and controls suitable for outdoor service
Standard belt drive
Piping options for bi-directional flow
Capacities are based on a maximum differential pressure
Differential pressure by-pass valve

Specifications

Capacity of upto : 9,000 kg/hr , 17,000 kg/hr
Motor : 4 kW, 5.5 kW

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Ethylene Oxide Filling Station

Ethylene Oxide Filling Station is used extensively for rapid filling of cylinders with gas. Today, several specialty gases are filled in cylinders and then sold. Each and every cylinder is carefully examined for any possible failure prior to filling. Our filling station is wisely integrated with scrubbers that creates vacuum in the cylinder so as to avoid any amount of dangerous gas in the cylinder after filling and closing.

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Features

Multi - purpose scrubbers
- Cylinders are attached to these scrubbers, and the gas residues are removed
- Later, the gas residues are transformed chemically into harmless products, with a higher boiling point
- In some cases, these products can be used to solve the purpose of secondary raw materials
Vacuum
- A vacuum is immediately generated in the cylinders by the scrubber
- This eliminates the need for a vacuum pump
- The flexibles installed in the filling station are also emptied and vacuumed
- This prevents the escape of dangerous gases to the environment
Security
- 4 distinct security mechanisms are active to avoid the suction of reactive scrubber solution into the vacuumed cylinder or flexible
- Due to this, scrubbers can easily handle pump failure, power interruptions or other unexpected incidents without any safety risks

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